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Temperature variations move microdroplets

By Steven Schultz

When Sandra Troian, associate professor of chemical engineering, published a paper in December describing a novel way of moving minute amounts of liquid across very small surfaces, it guaranteed that her e-mail and phone would be jumping.

More than just a neat trick of microscopic tinkering, Troian's discovery could prove useful in a range of industries. Chemists and biologists are increasingly able to shrink experiments that used to require large arrays of test tubes down to microdroplets of liquid. The result is the so-called lab-on-a-chip, which marries the silicone chips of electronics with chemistry and biotechnology.

Such a hybrid chip, for example, could be "programmed" to test thousands of chemical combinations for their potential to become a new drug. One problem, however, has been how to move the molecules from place to place on the chip.

Liquid racetracks

In the December 16 issue of Nature, Troian and graduate student Dawn Kataoka showed that they could coax microscopic amounts of liquid to move across a surface by creating slight temperature variations on a chemically patterned surface. Working with films of liquid less than one thousandth of a millimeter in thickness, they found that the liquid flowed from warmer spots to cooler ones. They also found they could precisely control the direction of the flow by laying down tiny lines of water-attractive coating, which acted like racetracks for the liquid.

Previous techniques for moving small amounts of liquid have involved either miniscule pumps, which clog easily, or large voltage supplies, which require bulky hardware. Troian's approach has the potential to be cheaper and more flexible.

These advantages have attracted interest among researchers in academics and industry, many of whom have requested more information about Troian's experiments. Her work has been featured in news articles in Nature, New Scientist and Physics Today, among other journals. She filed an invention disclosure, which she hopes to patent this year; and several biotechnology companies in New Jersey and California have expressed interest in licensing the method. On campus Troian is assembling a group interested in microfluidics to participate in a broader micro-engineering project under way in the Electrical Engineering Department.

Why fluids extend fingers

Troian came to her discovery through a series of coincidences. First, as a postdoctoral fellow at Exxon Corp., she became interested in the way that fluids flow across a surface in drips, or fingers, like wet paint running down a wall. She developed mathematical explanations for why fluids extend fingers rather than flowing in a straight-edged sheet.

Then, working in France, she was introduced to researchers who were using temperature gradients to move liquids. Troian showed that the liquids moved with the same fingering effect she had studied before. These temperature-induced flows were not very useful, however, because there was no way to control the flow precisely.

The final piece came together at Princeton with a question from an undergraduate. Electrical engineering major Gwendolyn Barriac '99 came to Troian for advice on how to print microliquid patterns from one surface to another. Working with the student, Troian learned about photolithography techniques common in electrical engineering for making microscopic patterns on silicone wafers. She immediately realized such patterns could be used to channel and control minute volumes of liquid.

She and Barriac made wafers with alternating strips of two materials, each 50 microns wide. The first stripe attracted the fluid; the next repelled it. When Troian applied the temperature gradient, the stripes imposed order on the fingers of flowing liquid by directing them along the attractive lanes.

Congenial collaboration

With seed money from the Princeton Center for Complex Materials, Troian is now working with Anton Darhuber, a research fellow from Austria, and professors Sigurd Wagner of Electrical Engineering, Robert Austin of Physics and Roberto Car of Chemistry to develop a working chip.

Although she is wary of diving into a field as hotly competitive as the lab-on-a-chip business, Troian has enjoyed the opportunities for collaboration.

"I simply could not have found better colleagues with whom to work," she says. "For four lonely years it was just Dawn and me working on the theory and experiments, not realizing that there was this really neat application just around the corner. When we found the application, it suddenly became less monastic and a whole lot more fun."

 


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